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Bekisting atau cetakan buat pekerjaan balok dan pelat merupakan keliru satu materi dari mata kuliah tekban. Dalam tulisan ini dijelaskan tahapan pemasangan bekisting balok dan pelat, kemudian dijelaskan juga jenis tipe struktur balok.

Hal krusial yg perlu menerima perhatian dalam pembuatan balok merupakan loka peftemuan antara ujung akhir balok dengan kolom. Permukaan balok pada ujungnya wajib benar-benar menyatu/monolit dengan kolom terutama dalam bidang persentuhan ke 2 komponen tersebut.

Pelaksanaan yg hati-hati & teliti dibutuhkan buat menghindari terjadinya kebocoran oleh air, yang apabila terjadi akan menj adi sulit buat mernperbaikinya.

Terdapat beberapa tipe balok, di antaranya adalah: Balok bebas berdiri sendiri; Balok yg menyatu menggunakan pelat; Balok menggunakan dimensi tampang tidak sama pada bagian memanjangnya.

Balok Bebas Berdiri Sendiri

Komponen bangunan jenis ini pelaksanaan pembuatannya tidak bergantung pada komponen lain. Sebagai pendukung beban pelat lantai, jenis balok ini paling umum digunakan.

Cara Membuat Cetakan Balok Bebas Berdiri Sendiri

Cara Membuat Cetakan Balok Bebas Berdiri Sendiri

Keterangan Gambar:

No 1: Cetakan Balok Sistem Balok Penyokong

No 2: Cetakan Balok Dengan Pengatur Baut Dan Balok Penyokong

No tiga: Cetakan Balok Dengan Pengatur Baut

Dalam usaha membangun komponen balok, terdapat banyak sekali cara untuk membuat cetakannya.

Balok yang Menyatu dengan Pelat

Sistem lain yang mungkin digunakan dalam pelaksanaan pengecoran balok dan pelat adalah struktur cetakan antara balok menjadi satukesatuan dengan struktur Bekisting/Cetakan Pelat. Artinya bahwa cetakan untuk kedua komponen tersebut tidak dapat dipisahkan satu sama lain.

Cara Membuat Cetakan Balok Yang Menyatu Dengan Pelat

Cara Membuat Cetakan Balok Yang Menyatu Dengan Pelat

Keterangan Gambar:

No 1: Struktur Cetakan Balok Terpisah Dengan Cetakan Pelat

No dua: Struktur Cetakan Balok Mendukung Sebagian Cetakan Pelat

No tiga: Struktur Cetakan Balok Mendukung Cetakan Pelat

Bekisting/Cetakan Pelat

Dalam sebuah bangunan gedung, elemen sebagai pendukung beban hayati lantai tertentu sepenuhnya didukung sang pelat lantai. Pelat lantai ini bisa dibedakan berdasarkan materialnya, misalnya terbuat berdasarkan material kayu, beton, atau yg lain.

Terdapat banyak jenis atau tipe struktur pelat lantai beton, antara laian:

–        Pelat lantai yang didukung oleh sistem struktur balok.

–        Pelat lantai rata, tebalnya sama tanpa balok (pelat cendawan).

–        Pelat lantai sistem waffle atau grid.

–        Pelat lantai rata, tebal sama didukung oleh struktur baja.

Pada biasanya struktur pelat lantai dan balok menjadi satu kesatuan yg monolit, sehingga Bekisting/Cetakan Balok & pelat lantai pula harus menjadi satu kesatuan.

Dalam hal tersebut pada atas, terdapat dua hal krusial buat diperhatikan, yaitu:

–        Elevasi dasar balok,

–        Elevasi dasar pelat.

Hal yang krusial buat diperhatikan merupakan bagaimana supaya proses pembongkaran cetakan bisa menggunakan mudah dilaksanakan & mengantisipasi sekecil mungkin bagian yg rusak, terutama bagian pertemuan antara balok & pelat lantai.

Terdapat dua macam sistem struktur Bekisting/Cetakan Pelat dan balok, yaitu:

Sistem Tetap (Fixed)

Dipasang & dibongkar untuk tiap lantai. Sistem ini dikembangkan dengan penggunaan beton pracetak (prrecast concrete half slab) sebagai pengganti Bekisting/Cetakan Pelat.

Urutan pemasangan Bekisting/Cetakan Pelat dan balok bisa diuraikan sebagai berikut:

–        Pabrikasi cetakan sesuai dengan kebutuhan, baik jumlah maupun bentuk cetakan sesuai perencanaan.

–        Pemberian tanda (marking) elevasi dasar balok dan pelat pada kolom yang telah dicor.

–       Marking as-kolom dapat digunakan sebagai pedoman untuk menetapkan as-balok.

–  Pasang scafolding balok dengan pedoman marking as-balok. Bila untuk Bekisting/Cetakan Pelat juga memerltkan scdolding maka pemasangannya dilakukan bersamaan agar bracing-nya dapat dirangkai menjadi satu-kesatuan.

–        Pasang panel cetakan dasar balok sesuai dengan elevasinya dengan cara menaik-turunkan scafolding atau adjuster frame.

–      Penyetelan elevasi scafolding untuk pelat dengan memperhatikan balok yang akan digunakan untuk menahan cetakan (balok kayu, balok Peri/Doka).

–        Pasang panel dinding balok dengan memperhatikan as-balok yang bersangkutan.

–   Pasang Bekisting/Cetakan Pelat dan seluruh permukaan cetakan dengan dilapisi minyak khusus untuk cetakan.

–  Dilakukan recheck as dan elevasi untuk meyakinkan bahan penulangan dan pengecoran dapat mulai dilaksanakan.

Untuk memperjelas urutan pelaksanaannya:

Tahap 1

Komponen bangunan yang wajib diselesaikan lebih awal merupakan kolom, yg nanti akan berfungsi sebagai pendukung komponen balok. Tatacata pelaksanaannya seperti apa yang sudah dijelaskan.

Baca: Bagian Bekisting Kolom Dan Tahapan Pemasangannya

Tahap 2

Setelah kolom terbentuk maka dilanjutkan menggunakan pemasangan perancah. Macam & jenis perancah sangat beraneka ragam. Salah satunya merupakan scaffolding. Perancah ini disusun sesuai menggunakan ketentuan teknis yg berlaku.

Tahap tiga

Adalah pemasangan Bekisting/Cetakan Balok dalam posisi & elevasi yg direncanakan. Untuk balok yg eksklusif didukung oleh kolom, pemasangan cetakannya berbeda dengan balok yang menggantung.

Tepat dalam perlemuan antara balok dengan kolom membutuhkan ketelitian dalam pelaksanaannya supaya pertemuan keduanya terlihat rapi.

Tahap 4

Dilanjutkan menggunakan pemasangan Bekisting/Cetakan Pelat. Pemilihan bahan dan jenis cetakan (konvensional atau pabrikasi) perlu menerima perhatian spesifik mengingat pertimbangan efisiensi.

Bekisting/Cetakan Pelat & balok sistem tetap (conventional) ini bisa dikombinasi dengan penggunaan precast concrete hatf siab, pada mana struktur pelat dicetak lebih dahulu dengan ketebalan ietengahnya & kemudian setengahnya lagi diselesaikan dengan cara cor di tempat (casl in-place) bersamaan dengan pengecoran balok.

Metode ini acapkali dipakai lantaran menghemat cetakan & menghemat penggunaan scafolding. Yang perlu diperhatikan adalah:

–        Precast concrete half slab diproduksi secara massal di pabrik.

–        Sistem transportasi precast concrete half slab perlu dipikirkan untuk menghindari retak/pecahnya precast.

–        Precast concrete half slab dipasang sesuai dengan perencanaan dengan rapi dan rapat, dengan beberapa pendukung yang diperlukan.

Sistem Bongkar Pasang (knock Down)

Saat ini poly dikembangkan disain struktur tipikal. Hal ini dimaksudkan buat menekan porto konstruksi. Penurunan porto bisa diperoleh dengan menekan porto cetakan beton/bekisting.

Salah satu upayanya merupakan menggunakan memanfaatkan cetakan menggunakan sistem knock down yg adalah pengembangan sistem konvensional buat melayani struktur pelat & balok tipikal.

Salah satu pengembangan cetakan sistem knock down merupakan tahle form, pada mana cetakan tadi merupakan satu-kesatuan struktur seperti meja yang bisa dipindah-pindahkan. Disain cetakan diadaptasi dengan disain dari bangunan yang akan dilaksanakan.

Pergerakan sffuktur cetakan ini terdapat dua, yaitu arah horizontal & vertikal. Pergerakan horizontal dibantu dengan roda buat menempatkan posisinya sinkron menggunakan as-nya.

Sedangkan konvoi arah vertikal dapat dibedakan menjadi dua jenis, yaitu:

–        Pergerakan vertikal di tempat untuk mencapai elevasi yang diperlukan

–    Pergerakan vertikal pindah lantai di atasnya untuk melayani pekerjaan cetakan yang serupa pada lantai di atasnya.

Pergerakan ini cukup akbar sebagai akibatnya perlu kehati-hatian agal struktur nir rusak & buat melaksanakannya diperlukan tower crane.

Tahap -termin konvoi tableform merupakan sebagai berikut:

Tahap awal adalah menurunkan ketinggian table fonn hingga bagian atas paling atas dalam posisi di bawah elevasi balok dengan cara memutar tuas pengatur yg berada pada bagian bawah dan dilanjutkan menggunakan mendorong table form ke arah luar bangunan buat memindahkannya secara vertical ke lantai berikutnya menggunakan donasi tower crane.

Setelah table form diletakkan pada lantai yang dituju maka dilanjutkan menggunakan meletakkannya dalam posisinya & dilanjutkan menggunakan mengatur elevasi cetakan sesuai menggunakan elevasi komponen bangunan yg akan dicor. Demikian seterusnya, satu per satu table form dipindahkan.

Selain bentuk table, pada dimensi yg lebih besar sangat dimungkinkan bentuk yang lain. Tahap instalasi table form pada dimensi yang lebih akbar merupakan menjadi berikut:

Tahap 1

Table fonndalam posisi setelah dilakukan pengecoran

Tahap 2

Setelah beton yg dicor relatif umur maka cetakan yang berupa table form dilepaskan dari tempatnya, dengan cara memutar pengatur tinggi yg terletak pada bagian bawah sedemikian rupa sehingga secara perlahan table form mulai terlepas.

Elevasi turunnya table form hingga menggunakan ujung paling atas menurut table form berada di bawah elevasi balok menggunakan tujuan cetakan ini bisa dikeluarkan berdasarkan ruang ini. Perlu juga disiapkan beberapa roda menjadi alas buat konvoi table form ke arah horizontal.

Tahap tiga

Table form diyakinkan telah terletak pada posisi pada atas roda menggunakan benar & stabil.

Tahap 4

Jika tahap tiga telah selesai maka dilanjutkan dengan mendorong ke arah horizontal sehingga table form terbebas menurut hambatan. Di samping itu, dalam termin ini perlu mulai dipasang pengikat yg berupa sling atau dawai baja buat menunda struktur manakala terlepas dari lantai yg menahannya.

Sling ini diikatkan pada tower crane menggunakan kapasitas yg memadai sebagai alat bantu Tahap lima, table form yang sudah terikat erat dalam tower crane sling kemudian dipindahkan ke lantai pada atasnya/konvoi hingga pada elevasi yang direncanakan dengan vertical.

Tahap 6

Jika elevasi telah sesuai maka table form diatahkan secara horizontal dalam posisi yang direncanakan. Sebelum table form tadi diletakkan maka terlebih dahulu disiapkan roda-roda menjadi indera bantu pergerakan horizontal menggunakan jumlah secukupnya.

Tahap 7

Dilanjutkan menggunakan pergerakan horizontal menggunakan memanfaatkan roda yg telah disiapkan.

Tahap 8

Menempatkan letak table Jbrm pada posisi yang direncanakan.

Tahap 9

Setelah posisi table fonn sinkron, maka bisa dilanjutkan menggunakan melakukan konvoi vertikal guna mendapatkan ilevasi yang diinginkan dengan cara memutar tuas pengatur ketinggiannya.

Pada tahap ini dibutuhkan ketelitian terutama pengecekan elevasi guna mendapatkan hasil dengan kualitas prima.

Tahap 10

Melaksanakan pengecoran beton.

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